case studies
Class “A” appearance part combined with multi-function enhancements
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Combining our client’s appearance needs with collaborative engineering of an anti-theft feature to create best in class cost for an insert molded and multi-material chrome plated part for Cadillac ....
chrome plating cost savings to mitigate rising material costs
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Development of an enhanced process for chrome plating of small components to reduce total costs of chrome parts during period of increased commodity costs ....
Lights-out automated molding system for detonators
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Development of a high volume closed loop manufacturing system to build electronic detonator devices requiring precision multi-insert encapsulation ....
100% Hermetic Encapsulation of Pumping System moving part
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Development project to achieve a new component design using encapsulation molding process that successfully reduces number of components needed, lowers assembly complexity, and increases manufacturing yield ....
Environmental goal to eliminate lead from projectile leads to client obtaining multi-year contract
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Research and Development project results in innovative manufacturing system that successfully converts a prototype concept and achieves production of over 200,000 parts per day with precise insert and in-mold manufacturing criteria ....
Automotive Insert Over-molding of Rubber Extrusion
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Improved part appearance, bonding of multi-materials, increase manufacturing yield and enhanced ease of handling to resolve capacity and delivery constraints for high volume truck program ....
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